Carbon Vacuum Gripper

The COVAL Carbon Vacuum Gripper delivers a lightweight and highly efficient vacuum solution for modern automation systems. It is designed to improve productivity, reduce robot load, and simplify integration across a wide range of industrial applications.

At PSI, we provide advanced end of arm tooling solutions that help manufacturers improve efficiency and flexibility. The Carbon Vacuum Gripper is a strong example of modern vacuum technology designed for collaborative robot environments.

Because it combines carbon fibre construction with plug and play functionality, it offers a powerful yet simple solution for automated handling tasks.

What Is the COVAL Carbon Vacuum Gripper?

The COVAL Carbon Vacuum Gripper is part of the CVGC series from COVAL, a recognised leader in vacuum automation technology. It is designed specifically for use with collaborative robots and lightweight industrial systems.

Unlike traditional vacuum tools, it uses a carbon fibre structure to reduce weight significantly. It helps reduce stress on robot arms while maintaining strong handling performance.

In addition, it includes integrated vacuum control and LED indicators. This ensures operators can monitor performance easily during operation.

Because it is designed for flexibility, it can be used across many industries including packaging, logistics, manufacturing, and material handling.

Why Choose the Carbon Vacuum Gripper?

As automation becomes more common, manufacturers need tools that are simple, reliable, and easy to integrate. The Carbon Vacuum Gripper is designed with usability as a priority.

Because it is fully plug and play, installation is fast and straightforward. In many cases, no specialist tools are required for assembly or disassembly.

It is compatible with both collaborative robots and heavier industrial systems. Therefore, it provides flexibility across different production environments.

Its lightweight design improves robot performance and reduces energy consumption. As a result, overall system efficiency is improved.

Lightweight Carbon Fibre Construction

One of the key advantages of the Carbon Vacuum Gripper is its carbon fibre construction.

Because carbon fibre is extremely strong yet lightweight, it reduces the overall load on robotic systems. Therefore, robots can operate more efficiently and with less wear over time.

The gripper typically weighs between 0.85 kg and 1.3 kg. As a result, it is one of the lightest vacuum grippers available in its class.

In addition, reduced weight allows for faster movement and improved cycle times. Therefore, productivity can increase without requiring additional robot capacity.

Plug and Play Integration

Ease of use is a major advantage of the CVGC series. The Carbon Vacuum Gripper is designed for plug and play integration.

Because it can be assembled and disassembled without tools, setup time is significantly reduced. This allows manufacturers to deploy automation faster and with less complexity.

In addition, integrated vacuum control with LED indicators simplifies operation. Users can easily monitor system status during production.

The gripper can be quickly moved between applications. As a result, it supports flexible manufacturing environments where production needs change frequently.

Flexible Foam Gripping Interfaces

The Carbon Vacuum Gripper includes three standard foam gripping formats:

• 150 x 150 mm
• 240 x 120 mm
• 320 x 160 mm

Because of these options, it can handle a wide range of part sizes and shapes.

In addition, foam interfaces allow for gentle yet secure gripping. Delicate materials can be handled safely without damage.

This makes the system suitable for a wide variety of industries including:

• Packaging and corrugated materials
• Plastics manufacturing
• Metal components
• Glass handling
• Composite materials
• Wood products

As a result, it provides excellent versatility across production environments.

High Performance Vacuum Control

The Carbon Vacuum Gripper includes integrated vacuum control with a solenoid valve and LED status indicator.

Because of this built in control system, operators can manage vacuum levels precisely. Therefore, gripping performance remains consistent across different applications.

Real time feedback improves process reliability. As a result, errors and handling issues can be reduced significantly.

Compressed air input is standardised at 8 mm, which simplifies connection to existing systems.

Designed for Collaborative Robot Systems

The Carbon Vacuum Gripper is specifically designed for collaborative robot environments.

Because it is lightweight and easy to install, it reduces strain on cobot arms. Therefore, robots can operate safely and efficiently in shared human environments.

Tool free assembly improves safety during maintenance and reconfiguration.

The gripper supports flexible deployment across multiple applications. As a result, manufacturers can reuse the same system in different production cells.

Improved Productivity and Efficiency

By reducing weight and simplifying integration, the Carbon Vacuum Gripper improves overall productivity.

Because robots can move faster and more efficiently, cycle times are reduced. Output can increase without additional equipment investment.

In addition, plug and play functionality reduces downtime during changeovers. As a result, production lines remain more flexible and responsive.

Improved handling accuracy reduces waste and rework. Overall production quality is enhanced.

Key Features of the Carbon Vacuum Gripper

The Carbon Vacuum Gripper includes several important features:

• Lightweight carbon fibre construction
• Weight range from 0.85 kg to 1.3 kg
• Plug and play installation
• Integrated vacuum control system
• LED status indicator
• Three foam gripping interface sizes
• Compatible with multiple materials
• Tool free assembly and disassembly
• Designed for collaborative robot systems
• 8 mm compressed air input

Because of these features, it is a highly adaptable and efficient vacuum solution.

Download the COVAL Carbon Vacuum Gripper Tech Specs

Pneumatics & Sensors Ireland are exclusive distributors in Ireland for all COVAL products and components. We have in-depth knowledge of all COVAL products and their applications, and can advise on any installation or replacement. To learn more, contact us today.